Posted July 15th, 2010
For Ultra Machine and Fabrication (Shelby, N.C.), investing in advanced Pulsed MIG technology was a critical step in positioning the company to win a major contract to provide over 74,000 components for M-ATVs to an Israeli defense firm.
The vehicles are similar to the MRAP (mine resistant ambush protected) vehicles used by the U.S. military, and require the utmost quality from their welds in order to be effective at protecting their occupants from road-side attacks and improvised explosive devices.
The contract called for Ultra to be able to weld MIL-A 46100 ballistic steel in all positions with a 307 stainless steel filler metal, and using the Accu-Pulse™ Pulsed MIG technology in Miller’s Axcess® “multi-MIG” systems, the company was able to produce those components with only 23 defects — a rate of .03 percent.
Click here to read the full story about the challenges Ultra Machine and Fabrication faced in meeting the welding demands for the M-ATV contract and how the Axcess’ Accu-Pulse technology helped the company successfully complete the project and positioned it to win more in the future.

Posted in Fabrication, Shop Welding
Tags: Accu-pulse, accupulse, Applications and Industries, Axcess, Industry News, Key Business Issues, Manufacturing, MIG, military, pulsed-MIG, stainless steel, ultra machine and fabrication, Welding Techniques and Processes, Welding Technology
Posted July 7th, 2010
Miller was recently named as one of a handful of manufacturing companies in Northeast Wisconsin to score highly in a recent survey on sustainable business practices through UW Oshkosh. As part of the recognition, an Emmy-award winning videographer interviewed several Miller employees about the company’s sustainability initiatives for a video produced by the technical colleges of Wisconsin’s NEW North consortium, including Fox Valley, Northeast Wisconsin, Moraine Park, and Lakeshore. The video will be used for training on college campuses and a variety of continuing education courses. Among the topics covered were Miller’s employee involvement program, the company’s waste reduction efforts, our 750,000 sq. ft. air conditioning system and our employee-initiated recycling program.
If you’re interested in the success of manufacturing in this country, you might want to check out www.manufacturingthefuture.com, the web site for a documentary that the videographer is currently working on. He has interviews with a wide variety of manufacturing experts about the future of manufacturing along with many programs designed to generate interest in manufacturing among high school and college students.

Posted June 16th, 2010
Time is running out to sign up for Miller’s free online Webinar—Keeping Cool: Managing Heat Stress For Welders. During the one-hour presentation we’ll be discussing the causes and symptoms of heat stress, how to properly monitor and implement a heat stress control plan and how Miller’s new CoolBand™ and CoolBelt™ products can fit into a heat stress control plan.
The Webinar will be at noon on June 23, 2010, and will be archived for free download on the ISHN Web site for one year. Visit ISHN magazine’s